The process of producing embroidered patches consists of four steps.
Step 1 - Artwork design, The embroidered patch design is created and sized to fit the garment.
Step 2 Digitizing, The is a specialized process of converting the embroidered patch artwork into the lanuage of the sewing machine
Step 3 - Production, The sewing maching is set to produce the embroidered patch with the correct stiching and thread colors.
Step 4 - Finishing, The embroidered patch is check for quality, trimmed of excess backing and threads and packagef for shipping |
The manufacture of bullion crests starts with the artwork design. Once the design is approved and sized properly the bullion crests are hand embroidered using acombination of gold and silver bullion wire and hand-stitched embroidery.
The finished embroiderd bullion crests are then package and shipped. |
Working from the artwork design the dye sublimation process uses a heat sensitive sublimation dye, dissolved in a liquid, to print graphics and text onto special paper in a process called dye sub transfer. The dye sub transfer and a sublimatable item are placed into a heat press resulting in a accurate transfer of the design..
Once the heating cycle is completed, the design has been transferred to the patch and has actually become a part of the surface. Run your finger across the surface of sublimation and you will feel nothing.
The finished dye sublimination patches are then package and shipped. |
The process of making finely detailed woven patches is based on the ability to accurately translate artwork into the medium of embroidered artwork (digitizing) for translation to the computer controlled weaving machines for production.
Woven patches display the tiny detail of small lettering and the fine details of the design better than an embrodered patch.
The finished woven patches are then package and shipped.
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